Jason builds a plane

Zenith open house part 5

12/11/2018

0 Comments

 
Time just keeps slipping away.

It's been almost 2 months since the open house and I'm still trying to finish posting the story to my blog.  The further t fades into the past, the less I can recall!  I wish I could say I've been busy in the shop, but that would be a stretch of the truth.  A change in job to Monday-Friday schedule hasn't helped but hopefully now that winter is here, I can make more time for building.  The countdown clock at the right of the page hasn't stopped!

The rest of the day Saturday I spent talking with other builders and speaking with vendors on site.  There really wasn't anything from the vendors that I hadn't already seen on line.  Most of the avionics stuff was focused on expensive glass panel add-ons and other things that are of little interest to me either because of cost or timeline in my build.  Almost all of it I can find out just as much online as speaking to them in person, so I didn't spend a lot of time browsing.

I did however get a chance to meet a few other bloggers and You-Tubers such as Jeff and Adam, a cool son/father team that are building a 750 Cruzer.  It was great to meet them and chat about the differences in building from a kit vs scratch-building like I am.  Another topic we spoke about was the regulatory differences between the US and Canada - both have pros and cons.  ​They even filmed a short segment for their vlog with me in it!  You can check out their YouTube channel at www.youtube.com/watch?v=NsZQ00KzeP0 and on Instgram here   
Picture

Another YouTube'r I subscribe to is Jon Croke and his series on tips for homebuilders.  He's an avid homebuilder and  produces an almost weekly "tip of the week" on his YouTube channel as well as builders guides on DVD that he offers for sale. I subscribe to his YouTube channel and really enjoy what he produces.  
Picture
He too asked me for a favour which I was happy to provide.
 
Of course I took the time to introduce myself to Sebastien Heintz, president of Zenith Aircraft.  He is the son of Chris Heintz original designed of these aircraft, and a fellow Canadian!  Although he lives and works in the US factory, he appreciated meeting another Canadian and hasn't forgotten his roots - something we shared a few laughs about.
Picture

One of the more interesting thing on display was this homebuilt trailer, made by a homebuilding couple from the exact same aluminum that our aircraft are made from.  Retro styling for sure!
Picture
Picture

With the nicer weather starting to arrive by Saturday afternoon, more Zeniths started to arrive at the homecoming weekend, which gave me even more opportunity to see some of the custom work others have done.  I was particularly interested in speed mods - things that builders have done to clean up some of the aerodynamics on their planes.  Even small things when added up can make a huge difference in climb and cruise speeds!  For example, I really liked the fairing this builder installed on the tail of his 750.  Nice and clean.  This has the added benefit of preventing debris from entering the tail/fuselage juntion:
Picture

Of course the prime goal right now is to get mine built, but looking ahead one can't help but wonder about what I might choose for a paint scheme.  These flyins are always a good chance to see what others have done and perhaps provide a starting point for mine.  I really liked the overall look of this one:
Picture
Picture

I really like the clean lines and I found out from the builder that there isn't any paint!  He did the entire aircraft in 3M vinyl wrap himself without ever doing it before.  The bonus is that if he doesn't like the scheme at some time in the future, he can change it!  Cool!  I think this would look awesome with blue instead of red (I dislike red).

The factory 750 STOL looks nice too, but again, I'd prefer blue instead of yellow (I dislike yellow even more than red!)
Picture
Picture
Although not a 750 STOL, this 750SD had a cool flat "rat black" paint

All the factory demonstrators are open and you can sit in them, so I had a seat in the 750 STOL to confirm I like the layout.  Just as I hoped - comfortable and roomy.  Hope to be flying in the winter, so need enough room for bulky winter outdoor gear:
Picture
Pilot side, looking down - bubble doors add cabin width and allow the occupant to see almost straight down - what an excellent photography platform this plane will be :)
Picture
View over the nose is good too - the sloping cowl and wrapped windshield offer great visibility!

Even better, I arranged a demo flight with Roger, the Zenith company pilot!
Picture
Roger works on gassing up - I offered to help but he insisted I was the customer! Didn't change my smile :)

We did a quick briefing (Roger has thousands of demo flights under his belt.  Despite this, he is the consummate professional!) and we were airborne.  What an amazing machine!
Picture
Here is the view from the passenger side - it's taken with my cell, so the picture doesn't do the view justice.

We flew for about twenty minutes and I was able to fly a good portion of it.  I was really impressed with the stability of the airframe, both in straight/level flight and other maneuvers.  Turns required almost no rudder correction and attitudes held with almost no control inputs.  A very stable and forgiving platform.  Stalls were non-events too.  Very impressive.

Alas, our time went by very quick and soon we started our return to the airport. I asked Roger if he would mind taking a selfie which he graciously obliged!  I'm thankful for the opportunity to have flown with him and he certainly helped confirm my decision to build this airplane!
Picture
Picture
On the downwind turning towards base leg

After talking out what type of flying I want to do, Roger asked if I'd like to see a performance landing - meaning how short the 750 STOL landing was capable of - of course YES! 

I'm not used to STOL approaches so I was really surprised on how steep the approach could be.  What surprised me even more was how quiet and smooth it was.

Roll out after the flare and smooth touchdown was REAL short.  I know Roger is very practiced in this type of landing and weren't going much more than stall speed over the numbers, but in a word WOW!​  He admitted it could even be shorter with harder braking, but he thought I'd be happy - I was!

It took me almost an hour to stop buzzing after we were done the demo flight.  It was awesome and I can really picture now what my plane will be like.

Late Saturday afternoon was set aside by William Wynne to do a "parking lot tour" for those that brought Corvair stuff for assessment - another key reason for my trip.

I didn't get any pictures of William looking over my stuff, but needless to say I was pleased overall.  The only disappointment was the "good" crankshaft I brought, the one I so carefully measured and spec'd and was apparently turned and properly polished according to the guy I bought it from wasn't good enough.  The crank journals didn't have the proper shoulder radii.  William's trained eye not only saw this, but also noticed some very fine turning induced surface cracks that would preclude this crank from being turned again to make it correct.  Disappointed, sure, but happy to find out now before I start building up my engine.

William is always willing to assess other items too.  The cheap carb I bought (see this blog post) is in fact a perfect match for my engine - he was real surprised on how little I paid - score!

Here's a picture of another's builder having his turn.  William is so giving of his time and honest with builders, a welcome feeling considering he sells these parts - it isn't about lying to people to make another sale, it's about helping builders make the right choice, all for free.
Picture
Picture

After checking my cores and making some recommendations, I tagged everything I needed to send to Florida for rework and loaded everything into the FlyCorvair trailer .  Again, this transportation is provided free of charge to builders, something no one I know of does in the industry. I've had this stuff in my possession for almost 2 years, it was bittersweet seeing it leave, but glad I didn't have to haul it all home.
Picture
Picture

As the day wound down, we watched a couple of more builders make their debut engine runs and we all enjoyed a Missouri BBQ pork chop dinner with all the trimmings.  Then it was social time.

One of the other things I wanted to do was look into buying a couple of the longer pieces of the kit that will be difficult to make from scratch.

Both the front and rear spars of the horizontal tail and elevator are examples.  Our heavy bender is too short to do these and the light bender to light to bend items this long.  So I bought them!  More on this later.

I still have more to blog about this trip, but the plane won't build itself!  Thanks for reading.

0 Comments



Leave a Reply.

    New here? Try starting at:

    blog #1

    Author

    Husband, father and 911 dispatcher.  Long time pilot with a licence that burns a hole in my pocket where my student loan money used to be.  First time aircraft builder. Looking to fly my own airplane.

    Categories

    All
    Airframe
    Airport
    Avionics
    Decisions
    Engine
    Interior
    Keep Looking
    Mentor
    Milestone
    Mission
    Motivation
    Paperwork
    Philosophy
    Priorities
    Scrounging
    Tools
    Ultralights
    Welcome Aboard
    Workshop

    Archives

    June 2022
    May 2022
    April 2022
    March 2022
    February 2022
    January 2022
    December 2021
    November 2021
    October 2021
    August 2021
    July 2021
    June 2021
    May 2021
    April 2021
    March 2021
    February 2021
    January 2021
    November 2020
    October 2020
    September 2020
    August 2020
    July 2020
    June 2020
    May 2020
    April 2020
    March 2020
    February 2020
    January 2020
    December 2019
    November 2019
    September 2019
    August 2019
    June 2019
    May 2019
    April 2019
    March 2019
    February 2019
    January 2019
    December 2018
    November 2018
    October 2018
    September 2018
    August 2018
    June 2018
    April 2018
    March 2018
    February 2018
    January 2018
    December 2017
    November 2017
    October 2017
    September 2017
    August 2017
    July 2017
    June 2017
    May 2017
    April 2017
    February 2017
    January 2017
    December 2016
    October 2016
    September 2016
    August 2016
    July 2016
    June 2016
    May 2016
    April 2016
    March 2016
    February 2016
    January 2016
    December 2015
    November 2015
    October 2015
    September 2015

    RSS Feed

    build log

    Item Hours
    Engine 31
    Tail 151
    Wings 701
    Fuselage 0.5
    Interior 0
    Controls 4.5
    Avionics 27
    Other 66
Powered by Create your own unique website with customizable templates.